摘要:Silicone Rubber (SiR) is considered as one of the most established insulator in High Voltage
(HV) industry. SiR possess a great function ability such as its lighter weight, great heat resistance
and substantial electrical insulation properties. Dynamic research were performed all around the
world in order to explore the unique insulating behavior of SiR but very little are done on the
optimization of SiR in term of their processing parameters and formulation. In this work, four
materials and processing factors were introduced; A: Alumina Trihydrate (ATH), B: DicumylPeroxide
(DCP), C: mixing speed and D: mixing time in order to analyze its contribution towards
improving the surface resistivity and relative permittivity of SIR rubber. The factors range were
set based on prior screening and are defined as; ATH (10 — 50 pphr), Dicumyl Peroxide (0.50 -
1.50 pphr), speed of mixer (40 — 70 rpm) and mixing period (5 — 10 mins) which were then
varied accordingly to produce an overall 19 samples of SiR blends. The testing results were
analyzed using statistical Design of Experiment (DOE) by applying two level full factorial from
Design Expert Software (v10) to discover the inter-correlation between the factors studied and
benefaction of each factor in improving both surface resistivity and relative permittivity responses
of produced SiR blends. The model analysis on surface resistivity shows the coefficient of
determination R2
value of 88.72% while the one for relative permittivity shows R2 value of 82.34
%. Combination of both dependent variables had yielded an optimization suggestion for SiR
formulation and processing strategy of ATH: 50 pphr, DCP: 0.50 pphr, mixing speed: 70 rpm
and mixing period: 10 mins with the desirability level of 0.835. The optimized formulation had
resulted in the production of SiR blend with the characteristic of surface resistivity of
1.02039x10^14 Ω/sq and relative permittivity of 4.0231, respectively. In conclusion, it can be
said that the materials formulation and processing parameters had significantly influenced the
performance of SiR blends and thus, having the optimized material composition and processing
parameters is required in producing an insulator with great function ability for high voltage
application.
关键词:Silicone Rubber; surface resistivity; relative permittivity; mixing parameters; optimization;;
desirability; high voltage; Design of Experiment.