文章基本信息

标题：Optimal design of side roller to minimize the roundness errors of lead wire sides
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作者：Se Jong Kim
期刊名称：Advances in Mechanical Engineering
印刷版ISSN：1687-8140
电子版ISSN：1687-8140
出版年度：2019
卷号：11
期号：5
页码：1-8
DOI：10.1177/1687814019846766
出版社：Sage Publications Ltd.
摘要：This study improved the roundness error of the side portion of a lead wire produced by rolling operations. In the conventional method, the side portion is cut after rolling. As an improvement, a side roller was designed for use after flat rolling to directly form the side portion of the lead wire to reduce the roundness error. A rolling analysis of lead wires was performed using LS-DYNA, which is a simulation program capable of analyzing the dynamic behavior of the material. Finite element modeling of the lead wire was carried out, and the change of the cross section was observed after the wire rolling process. The shape of the side roller was optimized to reduce the roundness error. The angle of the side roller, the installation position, and the shape radius were selected as the design variables. PIAnO (Process Integration, Automation, and Optimization), a commercial PIDO (Process Integration and Design Optimization) tool, was used for the optimum design of the side roller, and the results confirmed that the roundness error was reduced.
关键词：Side roller;optimal design;roundness error;lead wire;finite element modeling