Modeling of heat and mass transfer processes in phase transformation cycle of sprayed water into gas: 2. phase transformation peculiarities of a droplet heated up by convection in humid gas flow.
Miliauskas, Gintautas ; Maziukiene, Monika
Nomenclature
a--thermal diffusivity, [m.sup.2]/s; B--Spalding transfer number;
[C.sub.l]-droplet drag coefficient; [c.sub.p]--mass specific heat, J/(kg
K); Fo--Fourier number; g--evaporation velocity, kg/s; k+r--conduction
and radiation; L--latent heat of evaporation, J/kg; m--vapour mass flux,
kg/([m.sup.2]s); Nu--Nusselt number; p--pressure, Pa; P--symbol of free
parameter in heat-mass transfer; q--heat flux, W/[m.sup.2]; r--radial
coordinate, m; T--temperature, K; [eta]--non-dimensional radial
coordinate; [lambda]--thermal conductivity, W/(m K); [mu]--molecular
mass, kg/kmol; [rho]--density, kg/[m.sup.3]; [tau]--time, w--velocity.
Subscripts: C--droplet centre; co--condensation; e--equilibrium
evaporation; f--phase change; g--gas; i--time index in a digital scheme;
it--number of iteration; I--index of control time; j--index of radial
coordinate; J--index of droplet surface; k--conduction; k+r--conduction
and radiation; l--liquid; m--mass average; r--radiation; R--droplet
surface; v--vapor; vg--gas-vapor mixture; 0--initial state;
[infinity]--far from a droplet.
Superscripts: +--external side of a droplet surface; ---internal
side of a droplet surface.
1. Introduction
The fluid spraying technologies improvement and creation requires a
deep knowledge of transfer processes regularities. Conditions of these
processes are often complicated, experiments are difficult and
expensive, therefore theoretical research are widely used [1].
Efficiency of spayed liquid technologies depends from transfer processes
speed in them. It can be defined according to heat and mass transfer
intensity between gas and droplets. Therefore, investigations that
proceed in transfer processes of gas and droplet flows are called by
general name--"droplet" task, and processes that proceed in
them can be combined by a droplet "extemal" and
"intemal" tasks. Heat transfer and liquid vapour flow
intensity between liquid and gaseous phases are defined by solutions of
"extemal" task. Therefore, it considered to be important and
was widely studied [2]. "Extemal" task is defined when droplet
temperature is known. Boundary conditions in thermal technology are
often changing and for a droplet thermal state description fails in
"external" task framework. Then, a heat transfer intensity
that process inside a droplet should be taken into account. Hence, it is
"intemal" task solution. Therefore, these two tasks are
closely related. They considered to be relatively independent, when the
next task solution is known. This is possible, when numerical iterative
methods are applied for a "droplet" task solving.
In general case, in pure semi-transparent droplets heat spreads by
radiation and convection. At multicomponent liquid case components mass
transfer are going together. Fundamental equations system, which
describes compound heat transfer processes at droplet convection case
does not have analytical solution, and its direct numerical analysis is
complicated [1, 2]. Combined analytical-numerical research methods gives
solutions [3-5] when in droplet a compound heat spread by
radiation--conduction is analysed analytically, and heat convection
input for complex heat transfer balance is evaluated by effective
parameter according to [5] methodology. "Droplet" task
speedily [4] and deep [3] solving approaches is bright in integral type
analytical solutions and numerical method combinations. In the first
case asymptotic type solutions is defined by boundary conditions, that
are easily integrate towards complicated numerical models of sprayed
combustion liquid, but requires additional dependability control. The
latter can be ensured by the aim to get closer near unknown strict
analytical "droplet" task solutions by using iterative
methods. This requires a strict verification of numerical schemes that
are applied to calculate for a droplet transfer parameters in different
phase transformation modes.
Methodology of a pure liquid phase transformation cycle with
universal time scale for condensation, unsteady and equilibrium
evaporation modes were developed [6]. According to this, numerical
schemes peculiarities of a droplet phase transformation parameters were
assessed in detail [7]. In cases of water droplet heating up by
conductivity and its compound heating by conductivity radiation a
modelling results of phase transformation parameters change in cycle
determines an assumption application limitation of droplet diameter
stability [R.sub.i,it] = [R.sub.i-1].
This article deals with a problem of simulation specifics of
convective heat exchange when water droplet slips in humid air
2. Research method
Droplets moves with a speed [w.sub.l] in gas flow that flowing at
speed [w.sub.g]. These speed difference defines a velocity of droplet
slip in gas flow [DELTA]w = [absolute value of ([w.sub.l] - [w.sub.g])].
The droplet movement in gas flow is described by equation:
[dw.sub.l]/d[tau] = 3/8 [C.sub.l]/R [rho]g/[rho]l [absolute value
of ([w.sub.l] - [w.sub.g])]/ [([w.sub.l]-[w.sub.g]).sup.-1] (1)
where resistance that is caused by friction and pressure forces,
for a droplet movement in gas flow is evaluated by full friction drag
coefficient [8]
[C.sub.l] = 24/([1+[B.sub.T]).sup.0,2]Re (l + 0.2 [Re.sup.0.63]).
(2)
With Spolding transfer number [B.sub.T]:
[B.sub.T] = [c.sub.p] [[T.sub.g]-[T.sub.R]]/L-(q/[m.sup.+.sub.v])
(3)
the droplet phase transformation impact for its movement impeding
forces in gas, is taken into account. Reynolds number in Eq. (2) is
defined by a droplet diameter, slip velocity, gas density and gas
dynamic velocity of the gas mixture:
Re [perpendicular to] 2R[DELTA][w.sub.1][[rho].sub.g] /
[[mu].sub.vg]. (4)
In Eq. (4) a gas density is defined by gas temperature: [rho] =
[rho]([T.sub.g]) when dynamic viscosity of the gas mixture [[mu].sub.vg]
= [mu]([T.sub.vg]) is selected for liquid vapour and gas mixture, where
its temperature is [T.sub.vg] = [T.sub.vg,R] + ([T.sub.g] -
[T.sub.vg,R])/3 at phase transformation mode, while for condensing
vapour [p.sub.v] = [p.sub.v,R] + ([p.sub.v,[infinity]] - [p.sub.v,R])/3
and for evaporating droplet [p.sub.v] = [p.sub.v,R] - ([p.sub.v,R] -
[P.sub.v,[infinity]])/3.
Evaporating droplet is heated up less by convection than a solid
particle in similar terms. The heating weakening is taken into account
by parameter [B.sub.T] functions:
[Nu.sub.f] = Nu f ([B.sub.T]). (5)
A classic [9], an experimental correlation [10] and
Abramzon-Sirignano [5] parameter [B.sub.T] functions models are the the
most popular for heat exchange of "droplet" convection
description. Empirical expressions for a spherical solid particle of
Nusselt criterion description are well known [5].
Eq. (3) of parameter [B.sub.T] is formal. A parameter q must be
concretized for individual phase transformation cycle modes. In general
case, parameter q represents a heat flow that is involved in phase
transformation process without any external heat convection contribution
[11]. In different phase transformation modes of a cycle its physical
interpretation is varying. Modified Eq. (3) expression allows to take
into account the peculiarities of parameter q variation in phase
transformation cycle [12]:
[B.sub.T] = [[c.sub.p]([T.sub.g] - [T.sbu.R])]/L (1 +
[[q.sup.-c]/[q.sup.+.sub.c]]). (6)
In Eq. (6) a density of convectional heat flow from the gas:
[q.sup.+.sub.c] = [[lambda].sub.vg] [N.sub.uf]/2R ([T.sub.g] -
[T.sub.R]), (7)
while a convective heat flow in droplet is described by a modified
Fourier law:
[q.sup.-.sub.c] =
-[[lambda].sub.l][k.sup.-.sub.c]grad[T.sub.r[perpendicular to]R] , (8)
therefore interface of external heating and thermal state of the
droplet is obvious. The effective thermal conductivity parameter in Eq.
(8) is described by Peclet number [Pe.sub.l] = [Re.sub.l][Pr.sub.l] =
2wR/[a.sub.l] function [5]:
[k.sup.-.sub.c] = 1.86 + 0.86tanh[2.225[log.sub.10]
[[Pe.sub.l]/30)] . (9)
In the influence of the friction forces on the droplet surface the
flowing liquid maximum speed [w.sub.R] depends from fluid nature and is
defined by friction drag coefficient, droplet slip speed and Reynolds
criterion that evaluates gas flowing round mode [5].
A numerical scheme to define the droplet dynamics and convective
heating intensity according to mathematical model (1-9) is created by
time grid [[tau].sub.i](I = 1/I) that was formulated in methodology [7]:
[q.sup.+.sub.c,i,it] = [[lambda].sub.vg,i,it]
[[T.sub.g]-[T.sub.R,it]] / 2[R.sub.i,it] + + [2 [ln(1 +
[B.sub.Ti,it])/[B.sub.T,i,it]] + 0.57 [[Re.sup.1/2..sub.i,it]
[Pr.sup.1/3.sub.i,it]]/[(1+[B.sub.T,i,it]).sup.0.7], (10)
[Re.sub.i,it] = 2[R.sub.i,it]
[DELTA][w.sub.l,i,it][[rho].sub.g]/[[mu].sub.vg,i,it] [Pr.sub.i,it] =
[v.sub.vg,i,it]/ [[alpha].sub.vg,i,it], (11)
[B.sub.T,i,it] =
[c.sub.p,vg,i,it]([T.sub.g]-[T.sub.R,i,it])/[L.sub.i,it] (1 + [[q.sup.-
.sub.c,i,it]/[q.sup.+.sub.c,i,it]]), (12)
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII], (13)
[k.sup.-.sub.c,i,it] = 1.86 + 0.86tanh (2.225[log.sub.10]
[Pe.sub.l,i,it]/30), (14)
[w.sub.l,i,it] = [w.sub.l,i-1] + [3/8]
[[bar.C].sub.l,i][[rho].sub.g][DELTA][[bar.w].sub.l,i] [absolute value
of ([DELTA][[bar.w].sub.l,i])] ([[tau].sub.i] - [[tau].sub.i-1]), (15)
[[bar.w].sub.l,i] = 0.5([w.sub.l,i-1] + [w.sub.l,it]) - [w.sub.g],
[[bar.C].sub.l,i] = 0.5([C.sub.l,i-1] + [C.sub.l,it]), (16)
[[bar.R].sub.i] = 0.5([R.sub.i-1] + [R.sub.i,it])
[[bar.[rho]].sub.l,i] = 0.5([[rho].sub.l,i-1] + [[rho].sub.l,i,it]),
(17)
The droplet thermal parameters is described by a compound heat
spread model in them [3]. A model discussed in [7] work is applicate for
phase transitions parameters. A condition defining energy balance on the
droplet surface for heat flows [q.sup.+.sub.c,i], [q.sup.-.sub.c,i] and
[q.sup.+.sub.f,i]:
[MATHEMATICAL EXPRESSION NOT REPRODUCIBLE IN ASCII]. (18)
It requires matching of heat flows that flows in and flows down
from the droplet surface. In iterative cycle it [perpendicular to] 1/IT
for time moment [[tau].sub.i] the droplet surface temperature
[T.sub.R.i] [perpendicular to] [T.sub.R,i,IT] is defined with provided
requirement Eq. (18). Droplet thermal [P.sub.T], phase transitions
[P.sub.f], dynamic [P.sub.d] and energetic [P.sub.q] parameters are
calculated in parallel. In droplet parameters [P.sub.i,it] numerical
schemes a condition of [R.sub.i,it] [perpendicular to] [R.sub.i,it-1]
was maintained [7] and accepted [q.sub.r,I] [perpendicular to] 0. For
transfer parameters [P.sub.i,it], which are not sufficient to define
temperature [T.sub.R,i,it] selected for it iteration, a condition
[P.sub.i,it] [perpendicular to] [P.sub.i,it-1] is applied. Volume change
of warming droplet was calculated according to scheme Eq. (9) submitted
in work [7].
3. Numerical simulation results and discussion
Water droplet heating phase transformation cycle was modeled at the
initial conditions applied in [7] work: [T.sub.g] = 500 K, p = 0.1 MPa,
[[rho].sub.v,[infinity]]/[rho] = 0.3, [T.sub.0] = 278 K, 2[R.sub.0] =
150x[10.sup.-6] m, when [G.sub.l,0]/[G.sub.d,0][right arrow]0. A droplet
heating is defined by Reynolds number values of 0, 20 and 50 in aspect
of air flow with velocity on 10 m/s. [Re.sub.0] [perpendicular to] 0
case suited a heat transfer conditions for droplet heating by
conductivity "k". The other two modelled cases matched
convection heat transfer conditions "c". In iterative cycles
it = 1/IT a condition Eq. (18) satisfaction has been controlled. For all
modelled droplet heat transfer cases a lower than 0.03% heat flow
disbalance of heat fluxes that flow in and down from the droplet surface
was ensured (Fig. 1).
For modelled cases in condensation phase transformation mode a
droplet surface heats up to dew point temperature (Fig 2, a, 1 point),
in unsteady evaporation mode droplets heat up to state where equilibrium
evaporation temperature [T.sub.e] [perpendicular to] [T.sub.R,e],
describes isothermal state. Temperature [T.sub.e,"k"]
[perpendicular to] [T.sub.Re,"k"] [perpendicular to] 346.306 K
ensures conditions of equilibrium evaporation when droplet is heated by
conductivity, while in unsteady phase transformations mode droplet heats
up to higher [T.sub.e,"c",Re=20] [perpendicular to]
[T.sub.R,e,Re=20] [perpendicular to] 347.121 K and
[T.sub.e,"c"Re=50] [perpendicular to] [T.sub.R,e,Re=50]
[perpendicular to] 347.155 K temperature (Fig. 2, 2 point). The droplet
surface temperature for isothermal droplet defines an average mass
temperature at the beginning of equilibrium evaporation
[T.sub.m,e,"k"] [perpendicular to] [T.sub.R,e,"k"]
and [T.sub.m,e,"c"] [perpendicular to]
[T.sub.R,e,"C"]. In equilibrium evaporation mode a temperature
of a droplet heated up by conduction does not change, while a droplet
heated up conventionally cools down (Fig. 2, b). In phase transformation
cycle a droplet thermal state is related with droplet energy state,
which change is reflected by heat flows dynamics on the surface of the
droplet (Fig. 3).
[FIGURE 1 OMITTED]
[FIGURE 2 OMITTED]
In condensation phase transformation mode a droplet heated up by
external heat convection and by phase transformation heat that is being
released during vapour condensation. Internal heat convection provides
heating in the droplet. This convection intensity is defined by heat
flow density [q.sup.-.sub.c]. In condensation mode [q.sup.-.sub.c,0-1] =
[q.sup.+.sub.c] + [q.sup.+.sub.f[perpendicular to]ko]. At the end of
condensation mode [q.sup.+.sub.f] (Fo [perpendicular to] [Fo.sub.ko]) =
0 therefore [q.sup.-.sub.c] (Fo [perpendicular to] [Fo.sub.ko])
[perpendicular to] [q.sup.+.sub.c] (Fo [perpendicular to] [Fo.sub.ko])
(Fig. 3, 1 point). In unsteady evaporation mode a heat of external
convection heats up the droplet and evaporates water from its surface,
therefore in cycle range defined by points 1 and 2 [q.sup.-.sub.cl-2] =
[q.sup.+.sub.] - [q.sup.+.sub.f[perpendicular to]ng] . In the end of
unsteady evaporation [q.sup.-.sub.c] (Fo [perpendicular to] [Fo.sub.nf])
= 0, therefore [q.sup.-.sub.f]_(Fo [perpendicular to] [Fo.sub.nf])
[perpendicular to] [q.sup.+.sub.c] (Fo [perpendicular to] = [Fo.sub.nf])
(Fig. 3, 2 point). Convectional heating intensity is consistently
weakening in unsteady phase transformation mode (Fig. 3). This is
influenced by weakening external heating driving force that is expressed
by temperature difference [DELTA]T([tau]) = [T.sub.g]-[T.sub.R]([tau])
and by receding droplet slip in air flow (Fig. 4).
[FIGURE 3 OMITTED]
Droplet initial and air flow velocities difference [DELTA][w.sub.0]
= [absolute value of ([w.sub.i,0]-[w.sub.g,0]) defines a slip intensity
of generated droplets. For modelled lonely droplet heat exchange cases
[w.sub.g]([tau]) [perpendicular to] [w.sub.g,0]=10 m/s. Initial droplet
velocity [w.sub.l,0] is defined by Reynolds criterion and depends from
droplet size dispersity. For a droplet, with diameter 2[R.sub.0]
[perpendicular to] 150x[10.sup.-6] m, velocities are [w.sub.l,0,Re=20]
[perpendicular to]14 m/s and [w.sub.l,0,Re=50] [perpendicular to] 21
m/s. Due to influence of friction and pressure forces the droplet slip
suffocates in air flow drops and droplet velocity approaching
asymptotically to the air flow velocity (Fig. 4). At a starting point of
unsteady evaporation moment the droplet is maximally heated up (Fig. 2,
2 point), and its convective heating intensity drops continuously (Fig.
3). Therefore the droplet surface layers starts to cool down. A negative
temperature field's gradient forms in a droplet. This creates
assumptions of cooling down droplet enthalpy to participate in water
evaporation process, where its contribution is reflected by heat flow
intensity:
[q.sup.-.sub.c] [perpendicular to] -[[rho].sub.l.m][C.sub.p,l,m]
([dT.sub.l,m]/d[tau])/3.
[FIGURE 4 OMITTED]
Heat flow [q.sup.+.sub.f[perpendicular to]eg,2-3'] =
[q.sup.+.sub.c] + [q.sup.-.sub.c] of phase transformation defined by
points 2 and 3' in equilibrium evaporation mode, exceeds external
heating intensity (Fig. 3, b, 5 curve). Therefore in equilibrium
evaporation mode periods of initial and final heating can be
distinguished. At initial period a droplet temperature decreases from
[T.sup.m,e,"c"] to equilibrium evaporation temperature
[T.sub.m,e,"k"] when droplet is heated up by conductivity
(Fig. 2, b). In the final period droplet is already heated up by
conduction, and its temperature does not change
[q.sup.+.sub.f[perpendicular to]eg, 3',3] = [q.sup.+.sub.c] =
[q.sup.+.sub.k], where [q.sup.-.sub.k] = 0. Point 3 defines a droplet
evaporation moment.
A primary droplet slip velocity in air has a sensible impact for
convective heating (Fig. 5) and its transfer processes (Fig. 6). In
condensation phase transformation mode droplet is being heated up
intensively from analogous convective heating case for solid particle:
[Nu.sub.f0,Re=0] = 2.37, when [Nu.sub.Re=0] = 2; [Nu.sub.f,0,Re=20] =
4.62, and [Nu.sub.0,Re=20] = 4.19; [NU.sub.f,0,Re=50] = 5.9, while
[Nu.sub.0,Re=50] = 5.46. In condensing mode a droplet heating intensity
drops and are coincident with solid particle heating case intensities at
the moment of phase transformation nature change. Therefore
[Nu.sub.f](Fo [perpendicular to] [Fo.sub.ko]) [perpendicular to] Nu(Fo
[perpendicular to] [Fo.sub.ko]) 2, 3.13 and 3.33, respectively. At the
evaporation mode droplet by convection is being heated up less than
analogous solid heating case. An equal intensity that reflects heating
case by conduction [Nu.sub.f,"c"] = [Nu.sub.f,"k"] =
1.92 sets in at initial period of equilibrium evaporation, independently
from the [Re.sub.0] value.
[FIGURE 5 OMITTED]
[FIGURE 6 OMITTED]
[FIGURE 7 OMITTED]
[FIGURE 8 OMITTED]
In unsteady phase transformation mode water heating at the droplet
decreases and becomes zero at initial moment of equilibrium evaporation
(Fig. 6). At droplet heating case by conduction ([Re.sub.0] = 0), at
equilibrium evaporation mode [q.sup.-.sub.c] (Fo > [Fo.sub.nf])
[perpendicular to] 0 (Fig. 6), therefore a thermal state in droplet does
not change.
As mentioned, in case of convection heating ([Re.sub.0] > 0) at
initial state of equilibrium evaporation mode a part of enthalpy from
cooling down droplet participates in water evaporation process. The
bigger is primary slip of the droplet in air, the more intense is a part
of droplet enthalpy withdrawal to the surface by conduction (Fig. 6, b)
and its contribution to energy balance of equilibrium evaporation is
more significant (Fig. 7). A droplet energy state transformation is
related with dispersity of droplet that defines a surface area of heat
transfer, change in cycle of phase transformation. In condensing mode a
droplet dimension grows up due to warming water expansion and for the
condensing vapour on the droplet surface. It is interesting that the
droplet growing up process is influenced by heat transfer conditions
(Fig. 8).
In condensation phase transformation mode a diameter of the droplet
heated up by conduction grows up to [2R.sub.ko,Re=0] =
154.68x[10.sup.-6] m, while in convection heating case to
[2R.sub.ko,Re=20] = 156.76x[10.sup.-6] m and [2R.sub.ko,Re=50] =
157.58x[10.sup.-6] m. In unstedy evaporation mode droplets heats up
slightly (Fig. 2.), therefore a water expansion effect is over weighted
by surface water evaporation so droplets starts to decrease (Fig. 8.).
In unsteady evaporation mode droplets decreases to [2R.sub.ko,Re=0]
= 105.3x[10.sup.-6] m, [2R.sub.fo,Re=20] = 155.1x[10.sup.-6]m and
[2R.sub.ko,Re=50] = 155.92x[10.sup.-6]m, respectively. Remembering, that
a droplet thermal state at the end of unsteady phase transformation mode
also depends from heat transfer conditions, it can be said that in
droplets unsteady phase transformation mode heat transfer conditions
defines a peculiarities of droplet equilibrium evaporation mode.
4. Conclusions
A droplet phase transformation cycle is defined by numerical
experiment for each heating case (Table 1).
Analysing an information provided in the table it was unexpected
that at intensive external heating case duration of condensing phase
transformation mode increases. This means that in air flow slipping a
droplet surface heats up longer to the dew point and its dimension
increases more in condensing mode. A balance analysis of complex droplet
energy state change in cycle of phase transformation is necessary for
physical explanation of this effect. This is the purpose of further
research.
http://dx.doi.Org/10.5755/j01.mech.21.2.9774
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Gintautas Miliauskas, Monika Maziukiene
Kaunas university of technology, Studentq 56, Kaunas, 51424,
Lithuania, E-mail:
[email protected]
Received January 07, 2015
Accepted April 02, 2015
Table 1
Modelled droplet phase transformation cycles
[Re.sub.0] [Fo.sub.ko] [Fo.sub.ng] [Fo.sub.nf]
0 0.72 1.86 2.9
20 1.01 0.92 1.93
50 1.15 0.95 2.1
[Re.sub.0] [Fo.sub.eg,1] [Fo.sub.eg] [Fo.sub.f]
0 2.9 33.48 36.06
20 8.5 34.87 36.8
50 8.7 35.1 37.2